Research & Development

Creating smart solutions means spending a lot of time in research and development. Our product managers continuously investigate potential new designs and how to improve current ones through consumer research. This includes focus groups, warranty and claims studies, surveys and interviews with active lifestyle enthusiasts. Direct feedback from consumers helps Thule develop and refine our designs and technologies to directly benefit the consumer.

Latest Developments

Thule constantly maintains a 3-year product plan into the future that determines which categories and products to address. With more than 500 current patents, we are at the forefront of exclusive developments that set the standard in the industry.

Warranty & Claims Studies

Our products are designed to last, which is why we closely monitor warranties and claims. Our warranty claims specialists review user issues as well as any kind of claims that involve property loss or damage to determine which issues currently need attention and which have been resolved. They also monitor the feedback in order to provide insight on how to make instructions and designs more user friendly.

Smart Prototyping

Once a design has been properly researched and is approved for development, a list of deliverables is created and the product manager and engineer then work together to provide an actual concept and prototype. A lot of time is spent analyzing the design and specified materials to make sure that form follows function – and the design works optimally. An FEA (Finite Element Analysis) is conducted through computer simulation to determine where weak links might be. Only after it has passed that test does it then go the Quality Test Center where it goes through aggressive testing procedures to determine how the components and design will fare in real circumstances – even more extreme than typical use.

Recent Innovative Solutions

One Key Lock Cylinder
Single solution lock cylinders that fit all Thule carriers and feet that make it easy to open everything with your unique key number.
QuickGrip
Quick Grip Mounting system that provides fast, easy, tool-free installation and removal of roof boxes.